02.09.15
Methods Machine Tools, Inc. has added the YASDA YBM 7Ti 5-Axis Precision Horizontal Machining Center to its realm of manufacturing capabilities. The machine, according to Methods Machine Tools, is designed to handle the most difficult-to-cut materials. Its rotary table design and rigid machine structure provide high-performance machining of heat-resistant materials, such as titanium and Inconel.
To ensure the highest accuracy levels, the YBM 7Ti has hardened slide box guideways and a 10,000 RPM, 50-taper direct-drive spindle. Positioning accuracy on the X,Y,Z axes is +/- 0.005 mm (0.0002") and is +/- 1 second (measured in degrees) on the A/B rotary and tilting axis.
A newly designed rotary table offers four times the rigidity compared to other rotary tables, the company claims. With the unique table design, there is ample room around the pallet which provides smooth table movements and allows operators to get a closer and clearer view of their parts.
The YASDA YBM 7Ti features a 25-ton, H-shaped steel machine base for absorbing cutting forces and drastically minimizing any machine vibration. All linear axes have hand-scraped, hardened slide box guideways for high accuracy when making challenging cuts. Hardened, ground and lapped guideways enable rapid feeds of up to 48 m/min, yielding the highest accuracy throughout every full stroke, according to Methods Machine Tools. To achieve maximum performance levels, the mating faces of the guideways are about double the width of more traditional linear guideways.
The YASDA YBM 7Ti also features a direct-drive spindle system that is designed to keep cutting forces away from the spindle motor, which maintains consistency and repeatability. A YASDA self-adjusting spindle system automatically adjusts the preload to the spindle bearings, enabling a wider range of cutting capabilities.
The new YASDA horizontal machining centers have a large work envelope with X,Y, Z travels of 49.2 inches x 39.4 inches x 43.3 inches (1,250 mm x 1,000 mm x 1,100 mm), respectively, a vertical rotation of 360 degrees and a horizontal rotation of +/- 100 degrees. A two-pallet system has 19.7 inches x 19.7 inches (500 mm x 500 mm) pallets for a maximum loading capacity of 1,102 pounds (500 kilograms) on each pallet. Maximum part size is 24.8 inches (630 mm) in diameter and 19.7 inches (500 mm) in height. A YASDA curvic coupling system with large diameter circle gears is used to support the back side of the pallet, allowing the accuracy of the center of the pallet to be fully maintained, the company said. An automatic tool changer holds up to 240 tools and the new FANUC FS31i-B5 control is furnished standard.
In 2013, Methods announced its new partnership with YASDA , the Japanese builder of machining centers and jig borers. Methods represents YASDA across the United States and will be bringing local application, sales and support expertise to YASDA customers.
Methods Machine Tools is a supplier of precision machine tools, automation and accessories, providing extensive applications engineering support, installation, parts, service, and training through a network of large technology centers and dealers throughout North America.The company is based in Sudbury, Mass.
To ensure the highest accuracy levels, the YBM 7Ti has hardened slide box guideways and a 10,000 RPM, 50-taper direct-drive spindle. Positioning accuracy on the X,Y,Z axes is +/- 0.005 mm (0.0002") and is +/- 1 second (measured in degrees) on the A/B rotary and tilting axis.
A newly designed rotary table offers four times the rigidity compared to other rotary tables, the company claims. With the unique table design, there is ample room around the pallet which provides smooth table movements and allows operators to get a closer and clearer view of their parts.
The YASDA YBM 7Ti features a 25-ton, H-shaped steel machine base for absorbing cutting forces and drastically minimizing any machine vibration. All linear axes have hand-scraped, hardened slide box guideways for high accuracy when making challenging cuts. Hardened, ground and lapped guideways enable rapid feeds of up to 48 m/min, yielding the highest accuracy throughout every full stroke, according to Methods Machine Tools. To achieve maximum performance levels, the mating faces of the guideways are about double the width of more traditional linear guideways.
The YASDA YBM 7Ti also features a direct-drive spindle system that is designed to keep cutting forces away from the spindle motor, which maintains consistency and repeatability. A YASDA self-adjusting spindle system automatically adjusts the preload to the spindle bearings, enabling a wider range of cutting capabilities.
The new YASDA horizontal machining centers have a large work envelope with X,Y, Z travels of 49.2 inches x 39.4 inches x 43.3 inches (1,250 mm x 1,000 mm x 1,100 mm), respectively, a vertical rotation of 360 degrees and a horizontal rotation of +/- 100 degrees. A two-pallet system has 19.7 inches x 19.7 inches (500 mm x 500 mm) pallets for a maximum loading capacity of 1,102 pounds (500 kilograms) on each pallet. Maximum part size is 24.8 inches (630 mm) in diameter and 19.7 inches (500 mm) in height. A YASDA curvic coupling system with large diameter circle gears is used to support the back side of the pallet, allowing the accuracy of the center of the pallet to be fully maintained, the company said. An automatic tool changer holds up to 240 tools and the new FANUC FS31i-B5 control is furnished standard.
In 2013, Methods announced its new partnership with YASDA , the Japanese builder of machining centers and jig borers. Methods represents YASDA across the United States and will be bringing local application, sales and support expertise to YASDA customers.
Methods Machine Tools is a supplier of precision machine tools, automation and accessories, providing extensive applications engineering support, installation, parts, service, and training through a network of large technology centers and dealers throughout North America.The company is based in Sudbury, Mass.