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    Features

    Micro Giants: Micromolding for Medtech

    Micromolding isn’t just scaled down injection molding—fabricating microscopic parts requires an entirely different approach.

    Micro Giants: Micromolding for Medtech
    Dimensional inspection of micro-components. Image courtesy of Freudenberg Medical.
    Micro Giants: Micromolding for Medtech
    Micro injection molded medical components rest atop a dime. Image courtesy of MTD Micro Molding.
    Micro Giants: Micromolding for Medtech
    Cavity insert measuring less than1” x 1”, part of a 4-cavity micro mold. Image courtesy of MTD Micro Molding.
    Micro Giants: Micromolding for Medtech
    A micromolded clip component made of a high strength polymer sits on the edge of a penny. A complex tooling solution was required to mold this part. Image courtesy of MTD Micro Molding.
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    Sam Brusco, Associate Editor09.07.18
    The medical industry’s demands are continually challenging suppliers and manufacturers to stretch their technical competencies into areas where they may fear to tread. Doctors and surgeons urge instruments for less invasive procedures and quicker recovery times, devices are shrinking and becoming more complex, and designers seek out smaller, high-precision components with materials and tolerances that years ago were deemed impossible.

    To further advance minimally invasive device designs and reduce part sizes, manufacturers are turning to micromolding. By definition, micromolding is an injection molding process, but the manufactured components require magnification to view details on or within the part. It can also be defined as parts with sizes or tolerances that are so small they are unable to be manufactured correctly with a high degree of precision using traditional injection molding equipment and standard thought processes. Micromolded parts usually weigh a gram or less, with a typical range from one gram to less than 0.004 grams. The required tolerances are often tighter than 0.0001 inches, or 2.54 microns.

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