To further advance minimally invasive device designs and reduce part sizes, manufacturers are turning to micromolding. By definition, micromolding is an injection molding process, but the manufactured components require magnification to view details on or within the part. It can also be defined as parts with sizes or tolerances that are so small they are unable to be manufactured correctly with a high degree of precision using traditional injection molding equipment and standard thought processes. Micromolded parts usually weigh a gram or less, with a typical range from one gram to less than 0.004 grams. The required tolerances are often tighter than 0.0001 inches, or 2.54 microns.
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