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    Features

    Driving Toward Custom Electronics

    Off-the-shelf options can be adapted to suit needs, but more device makers are looking at custom electronic solutions.

    Driving Toward Custom Electronics
    Devices used to deliver spinal cord stimulation therapies require many unique connections. Smaller electrical contacts, like Bal Seal Engineering’s Bal Conn, can allow for greater connection density in a compact header cavity. Image courtesy of Bal Seal Engineering.
    Driving Toward Custom Electronics
    Analog amplifier with voltage output (Model IAA300). Image courtesy of FUTEK.
    Driving Toward Custom Electronics
    maxon motor offers a wide selection of servo controllers for use with DC brushed and brushless motors. Image courtesy of maxon precision motors.
    Mark Crawford, Contributing Writer09.07.18
    Market demands are pressuring medical device manufacturers (MDMs) to increase complexity and functionality, miniaturize, and meet tighter time-to-market requirements. Although they prefer to use proven and tested materials and designs, MDMs also realize they must adopt new and/or unfamiliar technologies to stay competitive—without compromising product quality.

    Another pressure comes from regulatory agencies around the world, which are establishing more stringent rules for documenting development processes, including electronics (for example, EU MDR and IEC 60601-1-2 4th Edition for electromechanical devices). Global supply chain irregularities for key sub-components such as high-energy capacitors can also be a problem.

    Insurance coverage is yet another driver in the medical device market, which can impact innovation and development costs. MDMs seek unit price reductions on component systems in an effort to offset shrinking insurance coverage—thereby creating more pressure on their contract manufacturers (CMs) to automate and invest in new architectures to support improved production capabilities.

    These co

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