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June 4, 2018
By: Florence Joffroy-Black
MedWorld Advisors
By: Dave Sheppard
Chief Operating Officer and Principal, MedWorld Advisors
Anniversaries are more than mere milemarkers on life’s highway. They afford us the opportunity to reflect, reminisce, and take stock of our choices, while concurrently inspiring us to envision the future of our willfully-chosen paths. Such is the case with Medical Product Outsourcing’s 15th anniversary, as it gives medtech professionals the opportunity to look back on the industry’s many changes since 2003, and look ahead to the forces moving it forward in 2018. This article highlights some of the challenges that may sometimes cause disruptive sleep for C-Suite executives in the medtech industry. 2003 Perspective A multitude of issues troubled OEM executives, device manufacturers, and suppliers 15 years ago. Hospital pricing for medical devices: OEMs experienced increased hospital pricing pressure created by reimbursement changes (from fee-for-service to HMO/PPO) during the 1990s. While President Clinton’s healthcare initiative never really gained political traction, it helped influence the insurance programs offered at that time. The fee-for-service scheme was associated with less pricing pressure because the costs were passed on to insurance companies (which then transferred those charges to employers and consumers). Indeed, competitive pricing was a concern among hospital purchasing staffs, but this newer issue prompted heightened trepidation about product category pricing. This newfound anxiety drove the growth of hospital buying groups and purchasing organizations (Premier, VHA, etc.) formed to exert pricing pressure on OEM product categories. Consequently, OEMs passed on that cost pressure to their suppliers, which ultimately impacted medtech manufacturing. 2003 C-Suite Impact: How can companies stay cost competitive in the future? Manufacturing: The drive to manufacture products “offshore” in Mexico began with the North American Free Trade Agreement and was well underway in medtech in 2003. To compensate for increased hospital pricing pressure, OEMs more closely scrutinized their manufacturing costs, which led, in many cases, to either directly manufacturing products in Mexico or manufacturing sub-assemblies in Mexico and sending them to the United States for finished assembly and/or configuration. China had also become a more normalized option in the late 1990s and early 2000s. OEMs typically would enter the Chinese market through component manufacturing and then later expand to full production there. 2003 C-Suite Impact: Where can companies manufacture products to stay competitive both today and in the future? Sourcing: In 2003, one of the authors of this column was running a global business unit for an OEM medtech supplier whose major customers included companies like Philips, GE, Siemens, and regional OEMs. Fifteen years ago, it was nearly impossible to be competitive by manufacturing and sourcing in the United States. Even with competitive pricing, medtech sourcing executives were given metrics regarding emerging market sourcing (i.e., code for “Is your supply chain in China yet?”). Manufacturing in Mexico fell out of favor as China became the darling of long-term cost reductions. 2003 C-Suite Impact: Where should components be sourced for price competitiveness and product quality purposes? (Authors’ note: China product quality is not as much of a concern today as it was in 2003.) Innovation: Most medtech entrepreneurs would agree that innovation has never been “easy.” For a time, however, it was relatively easier to bring an innovative product to market. Device usage in hospitals traditionally depended heavily on the relationship between OEM sales folk and clinicians; the best rapports would result in clinicians trying out the sales person’s product in the operating room, ICU, or other area that best suited the device. Products that passed muster with clinicians were then assimilated into hospitals’ inventories. This age-old tradition started to change in 2003, however, as hospitals began favoring standardization. Nevertheless, many physicians still had the power to influence product choices. 2003 C-Suite Impact: How can companies maintain key opinion leader-physician relationships to keep their products in hospitals and gain market share for new offerings? [Authors’ note: In 2003, companies developed and marketed new products in a reasonable timeframe, though it largely depended upon winning over key hospital customer “influencers” (usually physicians).] 2018 Perspective The more things change, the more they stay the same: These same core issues are still impacting today’s medtech executives in slightly different ways. Hospital pricing for medical devices: “Value pricing” is now the industry buzzword. Many hospitals have merged to create entities with increased purchasing powers, and these larger systems are more closely examining various procedures to better understand the related costs. This practice has resulted in “bundled” procedure pricing. To replace a product in one of these bundles, a competitive offering must have clinical proof that it will improve outcomes and lower the overall cost of care for a particular procedure. 2018 C-Suite Impact: How can a company demonstrate value for its product or group of products used in each procedure bundle? How can medtech firms partner with customers to create long-term benefits for both parties? The second question is particularly crucial for suppliers—partnering with customers is the best long-term success (and survival) strategy. Manufacturing: With the growth of regional markets worldwide, there is now a tremendous advantage in focusing on what used to be called “emerging markets.” China, for example, is no longer considered an “emerging” player—it is the planet’s No. 2 market, and a lucrative one at that. “Think Globally and Act Locally” has become a key trend. OEMs and their suppliers now consider these former developing markets as key growth opportunities. To be successful in these various growth regions, it is becoming more important to manufacture close to the market. Multinationals, therefore, are creating manufacturing “footprints” that support regional growth (i.e., establishing an Asian manufacturing plant to produce goods for China, India, Japan; a North American facility geared for the U.S., Canadian, and Mexican markets; a European plant for EU market production). 2018 C-Suite Impact: Companies must strike a balance between focusing globally and executing locally. They also must ensure their manufacturing footprint is well-positioned in each region (Asia, North America, Latin America, European Union, Middle East, and Africa, etc.) both now and in the future. In addition, manufacturers should be cognizant of trade talks that may lead to agreements that provide “tailwinds” or to disputes that create “headwinds.” Sourcing: Changing manufacturing footprint approaches has helped reduce “spaghetti string” sourcing of supply chains created during the early 21st-century rush to produce goods in China. To lower costs, many companies would make sub-components in the United States for “proprietary reasons,” send it to China for inclusion on the manufacturing process, then ship that part back to America for final assembly/inclusion in the finished product. While the bill of material (BOM) costs would be cheaper, the total price could sometimes be disastrous when factoring in shipping expenses. Fortunately, companies are now taking a more focused approach to sourcing and manufacturing, using the “think global, act local” tactic. 2018 C-Suite Impact: Companies must ensure their supply chains truly reflect the lowest total cost rather than a cheaper BOM. Innovation: Clearly, innovation is the lifeblood of the medical technology sector, but there are quite a few challenges in developing and adopting new products. Some of the key issues include:
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