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PHCbi Introduces LiCellGrow Cell Expansion System

Proprietary in-line monitoring technology enables seamless scale-up from basic research to commercial manufacturing.

By: Michael Barbella

Managing Editor

Controller and processor, filter-less culture bag, and reservoir/waste bags. Photo: PHC Corporation’s Biomedical Division.

PHC Corporation’s Biomedical Division has launched its new cell expansion system LiCellGrow1 for research use in Japan and other select countries worldwide.2 The product is designed to improve quality and efficiency in the production of new advanced therapies by allowing therapy developers to visualize metabolic changes in cells in real time and automatically control culture conditions.

PHCbi is exhibiting LiCellGrow at the 25th Congress of the Japanese Society for Regenerative Medicine, (March 19-20) in Kobe, Japan.

Cell and gene therapies (CGT), in which cells or genetic material are used to create personalized medical treatments, are rapidly advancing as promising treatment options for hard-to-treat diseases such as genetic disorders and cancer. In making CGT products, however, variations in cell characteristics and manufacturing complexities make it difficult to maintain a consistent quality product. Thus, therapy developers are faced with reduced production efficiency, lower yields, and increased manufacturing costs compared to conventional therapies.

To overcome these challenges, it is essential for therapy developers to be able to identify critical process parameters (CPPs) and critical quality attributes (CQAs) in CGT product manufacturing. The ability to monitor cell status and control culture conditions based on cell status is indispensable to developing quality CGT products at scale efficiently and at a lower cost.

PHCbi developed LiCellGrow to address these challenges and support CGT manufacturing at scale by helping to identify optimal culture conditions during the manufacturing process development. The system is equipped with proprietary In-Line monitoring technology that continuously measures, in real time, glucose and lactate concentrations, two key indicators of cell metabolism. It also incorporates culture control technology that adjusts the cell culture medium at the optimal time based on these measurements. This technology is built on PHCbi’s proprietary electrochemical measurement platform, cultivated through more than 30 years of blood glucose sensor development. By visualizing the metabolic state of cultured cells, which is traditionally difficult to assess, and enabling precise control of culture conditions, LiCellGrow supports improved cell quality and enhanced efficiency as well as lower costs through reduced losses in the manufacturing of CGT products.

Under PHC Group’s Value Creation Plan 2027, which includes a focus on Diagnostics and Life Sciences, PHCbi is developing solutions to enhance efficiency and reduce costs in CGT product manufacturing. LiCellGrow builds on the In-Line monitoring technology introduced in LiCellMo,3 a live cell metabolic analyzer launched in 2024 for research use only. From late 2026 through early 2028, PHCbi plans to expand its product lineup in phases, including culture bags with filtration functions that enhance cell recovery, pH/DO (dissolved oxygen) meter units, and cGMP-compliant dedicated consumables. These enhancements will support seamless CGT scaling from basic research to commercial manufacturing in products such as CAR-T cell therapy.

Key product features include:

1. Automated Control and Optimization of Culture Conditions Using In-Line Monitoring Technology
By utilizing In-Line monitoring technology, LiCellGrow continuously tracks real-time changes in culture conditions and cell status, and automates medium exchange based on the acquired metabolic data. This enables the culture environment to be consistently maintained in an optimal state, contributing not only to improved cell quality and uniformity but also enhanced manufacturing efficiency. Furthermore, this process control approach aligns with the concept of Quality by Design (QbD),4 which embeds quality scientifically at the design stage rather than relying solely on final product testing. The system therefore supports the development of scientifically robust and highly reproducible manufacturing processes.

2. Single-Use Design Ensuring Aseptic Conditions and Highly Reproducible Cell Culture
LiCellGrow employs easy-to-attach, single-use dedicated culture bags. Automatically measuring culture conditions using In-Line sensors, the sampling tasks previously required to check glucose and lactate concentrations are no longer necessary. This reduces the risk of cross-contamination and enables closed-system cell culture that maintains aseptic conditions. In addition, the device can be placed inside a standard CO2 incubator commonly used in laboratories, eliminating the need for special facility investments and allowing users to easily establish a reliable and highly reproducible culture environment.

“We are excited to launch LiCellGrow and offer therapy developers a new way to solve common challenges in quality, cost, and delivery of cell and gene therapies,” said Chikara Takauo, director of PHC Corporation and head of the Biomedical Division. “Building on the success of our research-use system LiCellMo, LiCellGrow represents an important step forward in making CGT manufacturing efficient, reliable, and scalable. We are committed to expanding our PHCbi offerings to continue to contribute to the adoption of CGT and other advanced therapy options for hard-to-treat conditions.

Established in 1969, PHC Corporation is a Japanese subsidiary of PHC Holdings Corporation, a global healthcare company that develops, manufactures, sells, and services solutions across diabetes management, healthcare solutions, life sciences, and diagnostics. The Biomedical Division supports the life sciences industry by helping researchers and healthcare providers in roughly 110 countries and regions through its laboratory and equipment and services, including CO2 incubators and ultra-low temperature freezers.

PHC Holdings Corporation whose subsidiaries include PHC Corporation, Ascensia Diabetes Care, Epredia, LSI Medience Corporation, Wemex Corporation, and Mediford Corporation. Together, these companies develop, manufacture, sell, and service solutions across diabetes management, healthcare solutions, diagnostics, and life sciences. FY2024 consolidated net sales were 361.6 billion yen with global distribution of products and services in more than 125 countries and regions.

References
1 https://www.phchd.com/jp/biomedical/incubation/cell-expansion-system-en. This product is intended for research use only and not for medical or clinical purposes.
2 Not available for purchase in the United States. Expected U.S. launch in the summer of 2026.
3 Live Cell Metabolic Analyzer | PHCbi
4 An approach to quality assurance defined in the ICH (International Council for Harmonisation of Technical Requirements for Pharmaceuticals for Human Use) guidelines (ICH Q8–Q11) and widely adopted in the pharmaceutical field.

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